Castings and machined parts from your drawing or sample

Send us a drawing or the original part and we will reproduce it: pattern making, casting, CNC machining and inspection from one source, from small batches to series production.

You receive free samples in advance and a transparent cost estimate. Your contact is based in Germany and will gladly visit you free of charge.

Technical drawing of a two-groove V-belt pulley: section A–A and side view AA Ø200446038°Ø30 H7Section A–A
Materials
Grey iron, ductile iron, cast steel, stainless steel
Manufacturing
Pattern making, casting, CNC machining, 3D measurement
Batch size
Small batches to series
Partner plant
Thailand, since 2005, ISO 9001:2015
Samples
Free of charge, in advance
Pricing
Transparent cost estimate

A drawing or the original part is all we need

Whether it is a new part for your series or a spare part that is no longer available: we need either a drawing or the original part. The plant makes the patterns in-house.

You have a drawing

Send us a 2D drawing or 3D model, for example as PDF, DXF or STEP. We check material, tolerances and machining with the plant before you receive a quotation.

You only have the original part

Photos with the main dimensions are often enough for a first assessment. For production, the part is measured, including with a coordinate measuring machine. We agree dimensions, fits and worn areas with you before the pattern is made.

Typical requests

  • Cast spare parts for older tractors and agricultural machinery
  • Parts for machines whose manufacturer no longer supplies them
  • A second source for current series parts

Brand names and logos of the original manufacturer are not reproduced.

From there, both routes continue the same way:

  1. Pattern
  2. Free samples for approval
  3. Production
  4. Inspection
  5. Delivery

Manufacturing capabilities

Parts are made at our partner plant in Thailand, a family-owned company with its own melting shop, in-house pattern making and CNC machining. The plant was founded in 2005 and is certified to ISO 9001:2015.

Materials

MaterialSpecification
Grey cast ironEN-GJL to EN 1561
Ductile cast ironEN-GJS to EN 1563
Cast steeland other steel parts
Stainless steelincluding SUS 304

Manufacturing

  • In-house pattern and mould making
  • Casting from the plant's own melt
  • CNC machining
  • 3D coordinate measurement (CMM)
  • Small batches to series production

Typical parts

  • Housings
  • Bearing housings and pillow blocks
  • Hubs
  • Flanges
  • Pulleys
  • Other custom castings

For

  • Agricultural machinery
  • Machine and plant engineering
  • Pump manufacturing
  • Spare parts trade

Beyond the plant

If needed, we also source other machined and bought-in parts to drawing. We are also building a network of suitable manufacturers in China, so that you can receive comparison quotes depending on the part.

Pulleys and drive components

Alongside parts made to your drawing, we offer our own product line: belt pulleys in various designs and sizes, single and multi-groove, also as combinations of several diameters or with a bolt-on flange.

Besides standard designs, we check custom requirements such as bore, keyway, number of grooves or groove profile.

Ask about pulleys
  • Single groove
  • Multi-groove
  • With flange

How an inquiry works

  1. Inquiry

    You send a drawing, the original part or photos, together with material, quantity and required date.

  2. Feasibility and cost estimate

    We check production with the plant and send you a transparent cost estimate, with pattern, unit price, inspections, freight and our fee listed separately.

  3. Free samples

    The plant makes the pattern and produces samples, which you receive free of charge for approval. If something is not right, we rework them until they meet the agreed requirements.

  4. Production and inspection

    We follow production from a materials engineering perspective and check measurement reports and material data. On request, an accredited independent laboratory in Germany also tests material, hardness and dimensions.

  5. Delivery

    By sea or air freight, through a freight forwarder to your goods receipt. For regular demand, stock can be held at a logistics provider in Germany.

  6. Support

    You discuss questions and complaints directly with us, in German or English. We work through causes and corrective actions with the plant.

Working with us

Our partner plant in Thailand is the core of our manufacturing. Where needed, we also involve manufacturers in China and work out with you the solution that best solves your problem.

  • Contact in Germany

    We visit your plant or office free of charge and agree the task and process with you in person.

  • Free samples

    You receive samples free of charge in advance. If something is not right, we rework it until the part meets the agreed requirements.

  • Transparent cost estimate

    You receive a cost estimate in advance, with every item listed separately, including our fee.

  • Direct line to the plant

    Questions about drawings, patterns and tolerances are settled directly with the plant management, without intermediaries.

  • Small batches and special parts

    Our focus is on small lots and special parts that many foundries find hardly worthwhile because of the pattern and set-up effort.

  • Confidentiality

    We treat drawings and documents confidentially and sign a non-disclosure agreement in advance.

Frequently asked questions

From what quantity is an inquiry worthwhile?

We produce from small batches to series. New parts require a one-off pattern; the cost estimate shows how this affects the unit price.

What do samples cost?

Nothing. You receive samples free of charge in advance. If a sample does not meet the agreed requirements, we rework it free of charge until it does.

How transparent is your quotation?

Completely. You receive a cost estimate in advance that lists pattern, unit price, inspections, freight and our fee separately.

Are you based in Germany? Can we meet?

Yes. Your contact is based in Germany and visits your plant or office free of charge to agree the task and process with you in person.

There is no drawing any more, only the old part. Is that possible?

Yes. Start by sending photos with the main dimensions. For production, the original part is measured and we agree the dimensions with you before the pattern is made.

How long does delivery take?

The plant confirms the production time for each order; for new parts, pattern making and sample approval come on top. For transport, you choose between sea and air freight.

What quality documentation do I receive?

Measurement and material records as agreed. On request, an accredited independent laboratory in Germany also tests material, hardness and dimensions; you receive the reports with the delivery.

How are customs duties and import VAT handled?

A freight forwarder handles transport and customs clearance to your goods receipt. Customs duties and import VAT are shown in the cost estimate as an estimated item.

Who makes the parts?

The core of our manufacturing is a family-owned company in Thailand with its own melting shop, pattern making, CNC machining and 3D measuring equipment, founded in 2005 and certified to ISO 9001:2015. We can send you the certificate on request. Where needed, we also involve manufacturers in China.

Do you have a part for which you are looking for an additional source?

Send us a drawing or photos. You receive a transparent cost estimate without obligation and free samples in advance.

Helpful for a quotation

  • Drawing (PDF, DXF, STEP) or photos with main dimensions
  • Material, if known
  • Quantity per call-off and per year
  • Raw casting or fully machined
  • Required delivery date

IronBound Engineering

38678 Clausthal-Zellerfeld
Germany

We sign a non-disclosure agreement in advance and visit you free of charge.